# Daim ntawv lees paub lees paub rau plaub hom Fermentation Anti-Corrosion Heating Tubes (Lub Hoobkas Ua Ntej-Delivery + On-Site Installation Txais Dual Version) ## General Txais Cov Lus Qhia (Txhua Plaub Hom Yuav Tsum Tau) 1. Ua tiav cov ntaub ntawv raw batch daim ntawv pov thawj, thib peb xa tawm cov txheej txheem {5}. Hydraulic nruj test: 1.2 lub sij hawm tsim siab, 30 min siab tuav, tsis muaj siab poob, seepage los yog tawm hws 3. PLC interlock muaj nuj nqi simulation xeem, rhiab tshwm sim tsis ncua los yog tsis ua hauj lwm 4. Visual tag nrho soj ntsuam ntawm lub raj pob nto rau kab nrib pleb, khawb, hlwv, etching thiab lwm yam tsis xws luag 5. Ua tiav cov txheej txheem ntawm kev txhawb nqa 6. Tshaj tawm - kev teeb tsa puv - thauj khoom nruab nrab mus sib tw rau 2 batch, lub zog cua sov ruaj khov yam tsis muaj lub tswb txawv txav 7. Tag nrho cov ntaub ntawv tshuaj xyuas, duab thiab cov ntaub ntawv xeem tau xa mus rau GMP audit traceability ## Part 1 Factory Pre-Delivery Acceptance Checklist ### {{19} Stainless Steel Checklist ### {{19}L. □ Raw khoom: Seamless 316L stainless hlau MTC + batch spectral tsom xam daim ntawv qhia ua tiav □ Phab ntsa thickness tag nrho ultrasonic scanning, kam rau ua ± 5%, tsis muaj lub zos thinning tshaj 10% nominal thickness □ Weld: Tag nrho argon rov qab tiv thaiv vuam, tsis muaj oxidation sab hauv; tag nrho cov neeg kho tshuab polishing, du arc hloov, tsis muaj pits/cracks/dub oxide □ Post{25}}weld theem nrab hauv zos pickling & passivation; zuag qhia tag nrho lub raj bundles integral passivation, uniform silver-grey passive zaj duab xis □ Txhawb cov khoom siv: Homogeneous 316L flanges, zaub mov-qib PTFE gaskets, cov kav dej tso tawm kom tiav □ Kev ntsuas kev ua tau zoo: Alkali kub cuam tshuam ua rau lub zog -tawm + suab 6 {31} degree; Lub zog ceev xauv 1.0–1.5 W / cm² □ Ntim: Cov hnab yas tsis muaj dej tsis muaj dej + cov khoom siv desiccant, cov phaj dig muag kaw rau txhua qhov chaw nres nkoj, sib cais los ntawm cov pa roj carbon steel qhov ### 1.2 Ntshiab Qib 2 Titanium Cua sov Tube Ua Ntej-Cov khoom xa tuaj □{ Raw khoom: Qib 40 dawb huv titanium inspection} raw cov ntaub ntawv tswj cov khoom lag luam □ Kev ywj pheej titanium rhiav kev tsim cov ntaub ntawv, tsis muaj kev sib kis nrog cov pa roj carbon steel ua □ Weld: High-purity argon tag nrho shielding, tsis muaj overheating discoloration; polishing tsis muaj qhov sib sib zog nqus khawb □ 100% tag nrho saum npoo electrochemical muaj peev xwm soj ntsuam, txhua qhov chaw ncav cuag tus qauv tsim nyog □ Tsis muaj mis nyuj dawb fluoride etching kab, tsis muaj cov tshuaj fluorine tso rau ntawm lub raj nto □ Txhawb cov khoom siv: Thickened PTFE cais lub tes tsho, flange gaskets, nyloner hoisting kev ua tau zoo pipeline mechanical interlock tsis siv neeg kaw; CIP aeration linkage kom tswj tau cov pa oxygen ntau dua lossis sib npaug li 8 mg / L □ Ntim: Fluorine-dawb mos los tiv thaiv- khawb zaj duab xis wrapping, tsis yog{47}}txoj hlua hlau muab tso rau, cais tawm ntawm fluorine chemical cia cheeb tsam ### 1.3 Quartz AntiCorion{49} Ua ntej-Cov khoom xa tuaj □ Cov khoom siv raw: siab-purity fused quartz impurity Cheebtsam test report, batch traceability record □ Tsis tu ncua-cov ntaub ntawv kub ntxhov siab kho mob tom qab txiav thiab xov ua haujlwm □ 100% lub teeb kis tau tus mob tag nrho kev tshuaj xyuas □ tsis muaj qhov sib txuas hauv xov tooj, flange bubbcra Tsawg-Kev ntsuas dej nruj: 20 min ncig, tsis muaj qhov xau ntawm cov xov sealing pob qij txha □ Kev ntsuas kev sib cuam tshuam: Alkali pipeline nyuaj mechanical interlock yuam kaw; cua sov tus nqi txwv Tsawg dua lossis sib npaug ntawm 0.4℃/ min; Flow velocity limit Tsawg dua los yog sib npaug li 0.6 m/s □ Kev txhawb nqa khoom siv: Ntau- txheej tuab roj hmab poob siab absorbing gaskets, yas xov mos tiv thaiv lub kaus mom, lub teeb kis tshuaj ntsuam xyuas cov cuab yeej ua tiav □ Ntim: Ib lub raj qhwv nrog tuab npuas qhwv, customized ua npuas ncauj -txheej txheem shockproof # FA txheej txheem 1. Heater Pre-Delivery Check Items □ Raw material: Food-qib PFA fluoroplastic certification, carbon steel substrate mill test certificate, coating thickness test data □ Ib -time integral coating molding record, tsis muaj lwm yam khoom kho thaj chaw □ Substrate pre{{atchivation, log removal adhesion sampling tev test tsim nyog □ 100% tag nrho saum npoo qhov muag pom: Tsis muaj pinholes, nkag mus khawb, hlwv, tuab tuab, yellowing □ Kev ntsuas kev sib cuam tshuam: Tshaj - kub tsis siv neeg lub zog- tawm ntawm 95℃; Yuav tsum tau ua 40 feeb tom qab-Kev tu kom txias qeeb tsis tuaj yeem hla dhau □ Kev txhawb nqa khoom siv: Kev ntsuas kub sib txuas, cov khoom siv ua ntej- lim, cov cuab yeej siv kho dua tshiab, cov yas ntim cov ntsaws ruaj ruaj ua tiav □ Siab-cov ntaub ntawv ntsuas qhov kub thiab txias simulation simulation (95℃qhov kub thiab txias, tsis muaj qhov kub thiab txias, tsis muaj blistering) non-woven npuag wrapping, kab rov tav tso rau ntawm cov ntaub qhwv yas, kom deb ntawm qhov siab -kub qhov chaw thaum lub sij hawm thauj mus los ## Part 2 Ntawm-Site Installation & Retrofit Acceptance Checklist ### 2.1 316L Stainless Steel Heating Tube On-Site brackets and fittings □lang 316L stainless hlau; cov pa roj carbon steel tag nrho raug cais los ntawm PTFE strips yam tsis muaj kev sib cuag ncaj qha □ Tube bundles installation inclination Ntau dua lossis sib npaug li 12 degree, ywj siab koom nrog cov pa taws teeb tsa ntawm txhua pab pawg qhov siab tshaj plaws □ Weld rework rau ntawm qhov chaw ua tiav argon rov qab tiv thaiv, post-weld hauv zos pickling passivation thiab pom kev sib cuam tshuam ntawm cov khoom siv hluav taws xob □ kev saib xyuas thiab ntsuas qhov ntsuas kub {83ged Allidka inspection dhau- ntsuas kub dhau □ Ultrasonic phab ntsa tuab qhov chaw kuaj xyuas lub raj txuas, tsis muaj kev puas tsuaj tshiab thaum lub sij hawm thauj mus los thiab hoisting □ Cov pa valve tsis muaj kev cuam tshuam tom qab kev sib txuas ntawm cov kav dej, tsis muaj lub hnab ntim cua tuag thaum lub sij hawm circulating test □ Tag nrho cov hydraulic siab rov qab tom qab kev teeb tsa, tsis muaj qhov to ntawm vuam thiab flange txoj hauj lwm □ Tag nrho {{85} hluav taws xob khiav, kev tswj xyuas 3} ± 5% ### 2.2 Ntshiab Titanium Heating Tube Rau-Tej Chaw Txais Khoom □ Txhua qhov chaw sib cuag ntawm titanium raj thiab carbon steel txhawb nqa / flanges puv qhwv los ntawm ua tiav PTFE lub tes tsho cais tawm □ Fluoride pub pipeline dual mechanical interlock ntsia, misfeed dhau kev simulation Cuam tshuam ruaj khov siab tshaj 8 mg/L □ Tag nrho saum npoo muaj peev xwm rov ua dua- luam theej duab tom qab kev teeb tsa, tsis muaj khawb puas tshwm sim thaum lub sij hawm hoisting □ Nylon slings tsuas yog siv rau disassembly hoisting, tsis muaj hlau xaim khi ib txoj kab ntawm lub raj nplaim □ Hydraulic nruj retest ntawm tag nrho cov titanium loops tom qab kev sib txuas ntawm cov kav dej □} Nruam tag nrho {{9di} Qhov hluav taws xob, fluoride detector xoom drift-dawb ### 2.3 Quartz Heating Tube On-Site Txais Cov Khoom □ Txhua txoj haujlwm clamping nruab nrog hom-cov roj hmab tuab tuab absorbing gaskets, txhawb nqa fastened yam tsis muaj looseness □ Alkali pipeline mechanical interlock valve simulation; {96} Nws raug kuaj xyuas kom paub meej tias qhov kev sib tshuam ntawm cov kua dej sib txuas □ qhib kev sib tw, tus nqi limiter calibrated, qhov tseeb kub nce ceev ruaj khov tswj Tsawg dua los yog sib npaug li 0.4℃/ min □ Circulating twj zaus hloov kho, ntws ceev ceev tuav tsawg dua los yog sib npaug li 0.6 m / s, tsis muaj kev nruj tube bundle vibration thaum lub sij hawm 4h tas mus li kev khiav hauj lwm □ Tag nrho lub teeb kis tau tus mob re{{101} microcraping chips tom qab kev teeb tsa los yog tsis muaj kev saib xyuas tsheb thauj mus los/hoisting □ Tsawg-siab dej ncig ceev rov qab kuaj rau txhua pawg quartz □ Thermal shock cycle simulation xeem dhau yam tsis tau tawg nthuav dav ### 2.4 PFA Coated Heater Rau-Site Txais Cov Khoom □ Pipeline pem hauv ntej-kawg ntau{106} cov khoom lim dej ua ntej thiab cov khoom lim ua ntej - nruab □ Kub interlock sensor wired thiab calibrated, tsis siv neeg lub hwj chim- tawm kev tiv thaiv ua kom raug ntawm 95℃□ CIP qhov kev pab cuam txuas rau yuav tsum tau 40 min qeeb txias module, tsis tuaj yeem hla manually □ Tag nrho cov ntse hlau txhawb nqa npoo lined nrog mos yas tsis pom padriction, tsis muaj coatings tsis zoo re- luam theej duab tom qab kev teeb tsa, tsis muaj qhov khawb lossis cov hlwv tshiab □ Hydraulic nruj rov kuaj xyuas kom pom cov substrate leakage nyob rau hauv cov txheej txheej puas □ Tag nrho-load trial run, nruab nrab ntev-lub sij hawm ua hauj lwm kub nyob rau hauv qab 90℃, tsis muaj zog surge ##1 Part 7} Confirmal Tsis yog{ Cov tsis xws luag: Cov ntaub ntawv kho kom raug, rov- lub sijhawm tshuaj xyuas thiab tus neeg saib xyuas, kos npe tawm tom qab rov kuaj xyuas tsim nyog □ Cov khoom tsis xws luag (cov khoom siv hloov pauv, tsis tsim nyog cuam tshuam, kev puas tsuaj ntawm cov txheej txheem, txheej txheej nkag): Tsis lees txais tag nrho cov khoom siv / disassemble thiab hloov cov raj ntim kom tiav □ Rov qab kuaj tsis ua tiav ob zaug: Ua rau tus nqi thib peb, {{11} kev kuaj thib peb; □ Kev lees txais tsuas yog kos npe tom qab txhua yam khoom cim "Pass"; Ib feem ntawm cov khoom tsim nyog tsis tuaj yeem lees txais nyias ## Ntu 4 Archive Filing Confirmation Items Tom Qab Txais Daim Ntawv Pov Thawj □ Cov ntaub ntawv pov thawj raw, cov ntaub ntawv xeem batch □ Lub Hoobkas ua ntej-cov duab tshuaj xyuas thiab cov ntaub ntawv khaws cia □ Ntawm -cov ntaub ntawv kev teeb tsa txais kev lees paub, cov ntaub ntawv kev sib tw khiav nkhaus □ Kev ntsuas kev ntsuas kev ua haujlwm tiav thiab phau ntawv qhia kev daws teeb meem txhaum cai □ Cov khoom xa khoom xa tuaj, daim ntawv cog lus lav □ Txhua daim ntawv + hluav taws xob dual- cov ntaub ntawv hloov pauv rau hauv cov khoom siv puv -lub neej-cov ntaub ntawv lub voj voog
