# Tag Nrho Cov Txheej Txheem Daim Ntawv Teev Npe Daim Ntawv Teev Npe Daim Ntawv Txuas: Cov Lus Qhia Tshwj Xeeb rau Plaub Hom Fermentation Tank Anti-Corrosion Heating Tubes ## Tshooj 1 General Overview & Application Scope ### 1.1 Cov Ntaub Ntawv Lub Hom Phiaj Qhov kev qhia tshwj xeeb no ua haujlwm tseem ceeb ntawm cov ntaub ntawv sib tw ntawm pej xeem cov ntaub ntawv rau cov txheej txheem fermentation, raw cov txheej txheem thiab cov txheej txheem kev ua kom sov. thev naus laus zis, kev ntsuas kev ua tau zoo, kev lees paub kev xa khoom, kev teeb tsa sib txuam, tom qab- kev muag khoom thiab GMP cov ntaub ntawv xa tuaj rau 316L stainless hlau, ntshiab titanium, quartz thiab PFA coated cua sov raj. Txhua tus neeg sib tw yuav tsum ua raws li cov lus hauv qab no; ib qho kev ua tsis tau raws li cov qauv kev qhia yuav raug suav tias tsis yog -kev sib tw thiab tshem tawm ntawm kev ntsuas. ### 1.2 General Design Working Conditions - Tsim kev ua haujlwm siab: 0.3–0.6 MPa - Kev khiav hauj lwm qhov kub thiab txias: 20–90℃- CIP ntxuav nruab nrab: Dilute alkali, dilute acid, nruab nrab sterile dej, qis-concentration hydrogen perarmable 10000000 nbsp; sterile fermentation / zaub mov tsis muaj -sterile fermentation / tshuaj nruab nrab npaj / kuaj lub tank - Yuav tsum tsim kom muaj: Nruab nrog kev sib txuas sib txuas sib txuas nrog lub Hoobkas PLC saib xyuas, CIP tsis siv neeg tu thiab tshawb pom hauv online ### 1.3 Bidder Qualification Basic Threshold 3 xyoo kev lag luam rau ntau tshaj li kev cai kev lag luam fermentation; muab yam tsawg kawg 3 ua tiav fermentation project kev ua tau zoo cov ntawv cog lus nyob rau hauv ob lub xyoos dhau los. 2. Muaj ua tiav cov kab ntau lawm ua tiav raws li qhov sib tw cua sov raj hom; thib peb-OEM outsourcing raug txwv tsis pub muaj kev lees paub ua ntej los ntawm tus neeg sib tw. 3. Tuav daim ntawv pov thawj kev ua raws li ib puag ncig rau kev pov tseg pov tseg (tshwj xeeb tshaj yog rau titanium fluorine- muaj cov khib nyiab thiab PFA fluoroplastic pov tseg ntau lawm txuas). 4. Tso cai rau kev teeb tsa kev ua haujlwm, kev cob qhia kev cob qhia (28) kev cob qhia tus neeg ua haujlwm yuav tsum raug muab, nrog rau cov ntawv pov thawj kev cob qhia kev lag luam sib raug. ## Tshooj 2 Sib Cais Yam Yuav Tsum Ua Raws Li Cov Khoom Siv Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob ### 2.1 Kev Qhia Tshwj Xeeb rau 316L Stainless Hlau Cua Kub Tubes #### 2.1.1 Raw Material Standard Base yeeb nkab: Seamless 316L stainless hlau raj; muab thawj daim ntawv pov thawj zeb xeem (MTC) thiab batch spectral tivthaiv tsom xam daim ntawv qhia. Vuam hlau yuav tsum phim 316L puag khoom. Tag nrho cov flanges, txuas cov kav dej thiab cov yeeb nkab fittings yuav tsum tau txais homogeneous 316L stainless hlau; mixed carbon steel accessories yog txwv tsis pub. Sealing gaskets: Khoom noj khoom haus- qib PTFE gaskets, cov roj hmab zoo tib yam tsis raug tso cai rau ntev - lub sij hawm fermentation ua hauj lwm tej yam kev mob. Phab ntsa thickness kam rau ua: ± 5%, lub zos phab ntsa thinning tshaj 10% ntawm nominal thickness yog tsis lees paub. #### 2.1.2 Ua & Vuam Standards 1. Txhua lub pob tw thiab ceg welds txais tag nrho argon rov qab tiv thaiv vuam los tiv thaiv oxidation sab hauv thiab intergranular corrosion. 2. Tom qab-weld tag nrho cov tshuab polishing los ua ib qho kev hloov pauv tsis muaj pits, undercuts, kab nrib pleb thiab dub 1 oxide txheej ob hauv zos {{2} welding thaj chaw; Ib qho kev pickling-passivation kev kho mob rau tag nrho lub raj pob los ua cov nyiaj tsis zoo-grey chromium-nplua nuj passive zaj duab xis. 4. Dedicated stainless hlau ua rhiav, cais tawm ntawm cov pa roj carbon steel ua qhov chaw kom tsis txhob hla - paug. #### 2.1.3 Performance Index Mandatory Limits - Safe deg power density range: 1.0–1.5 W/cm², PLC lub hwj chim sab sauv txwv kev kaw haujlwm yuav tsum tau ua . - Hydraulic tightness test: Tuav 1.2 zaug tsim siab rau 30 min, tsis muaj siab poob, seepage5} hws hws tsis siv neeg fais fab txiav-tawm thiab ob lub suab- lub tswb nrov ntawm 60℃alkaline kua kub. - Tube bundles installation inclination yam tsawg kawg nkaus tus qauv: 12℃, auxiliary exhaust ceg yuav tsum tau tshwj tseg ntawm qhov siab tshaj plaws ntawm txhua pab pawg ntawm cov cua sov raj. #### 2.1.4 Txhawb Nqa Ua tiav Cov Txheej Txheem Kev Xa Khoom Tube pob lub cev, sib txuam stainless hlau flanges, PTFE cais gaskets, cov ceg ntoo cov yeeb nkab fittings, offline passivation auxiliary brackets, ultrasonic phab ntsa thickness kuaj pab fixtures, alkali kub interlock sensors, installation drawings, ua hauj lwm tu phau ntawv thiab raw cov ntaub ntawv pov thawj. ### 2.2 Technical Specification rau Qib 2 Ntshiab Titanium Cua Kub Tubes #### 2.2.1 Raw Material Standard Base yeeb nkab: Qib 2 seamless ntshiab titanium raj; muab titanium ingot Hoobkas soj ntsuam daim ntawv pov thawj thiab hlau muaj pes tsawg leeg xeem daim ntawv qhia. Kev ywj pheej fluorine- yuav tsum muaj lub tsev khaws khoom qhuav qhuav qhuav; Cov khoom siv raw yuav tsum tsis txhob tiv tauj nrog cov tshuaj fluoride. Tag nrho cov khoom siv sib txuas sib txuas yog cov khoom noj khoom haus- qib tuab PTFE khoom; nylon slings rau hoisting yog cov khoom xa tuaj. #### 2.2.2 Txheej Txheem & Vuam Cov Qauv 1. Kev ywj pheej titanium ua rhiav, sib cais los ntawm carbon steel txiav thiab vuam cov cuab yeej los tiv thaiv hlau impurity cross-kev sib kis. 2. siab-purity argon puv-shield welding rau discoloration; soft non-cov khoom siv hlau polishing kom tsis txhob khawb tob rau ntawm cov yeeb nkab saum npoo. 3. Txhua qhov kev sib cuag nrog ib nrab-cov khoom titanium tiav yuav tsum qhwv nrog PTFE cov ntaub ntawv; Cov khoom tiav lawm yuav tsum tsis muaj cov tshuaj fluoride tso tawm cov khoom seem lossis cov kua mis dawb etching. #### 2.2.3 Performance Index Mandatory Limits - Nto electrochemical peev xwm ntawm cov raj tiav tiav yuav tsum ncav cuag tus qauv tsim nyog los ntawm 100% kev tshuaj ntsuam xyuas tag nrho. - Hydraulic nruj ntsuas: Tuav 1.2 zaug tsim lub siab rau 30 min yam tsis muaj qhov to; circulating dej dissolved oxygen Ntau dua los yog sib npaug li 8 mg/L. - Fluoride pub pipeline dual mechanical interlock; ua rau tag nrho pub noj thiab cua sov kaw thaum kuaj pom muaj fluoride. #### 2.2.4 Txhawb nqa Tiav Tiav Kev xa khoom Scope Ntshiab titanium raj pob, ib qho PTFE lub tes tsho cais thiab flange gaskets, nylon hoisting slings, CIP aeration los ua ke, fluoride online sampling detection interface Cheebtsam, muaj peev xwm kuaj auxiliary cov cuab yeej, installation, passivation kev tsim kho cov ntaub ntawv cov ntaub ntawv thiab cov ntaub ntawv pov thawj raw khoom. ### 2.3 Technical Specification for Quartz Anti-Corrosion Heating Tubes #### 2.3.1 Raw Material Standard High{108}}purity fused quartz ingot li raw khoom; muab cov ntawv qhia txog impurity Cheebtsam. Cov khoom siv raw cia txais cov plua plav{110}}dawb tas li- qhov kub thiab txias warehouse kom tsis txhob muaj cov khoom tawg yooj yim. Txhua quartz ingot muaj cov ntaub ntawv ywj pheej batch naj npawb traceability. #### 2.3.2 Cov Qauv Txheej Txheem 1. Tsis tu ncua- qhov kub thiab txias kev kho mob tom qab txiav thiab xov ua kom tshem tawm cov thermal stress ntawm quartz raj. 2. Pob zeb diamond mos txiav cov cuab yeej siv rau kev ua xov kom tsis txhob xov ntug chipping thiab zais microcracks . 3. Cov khoom tiav tiav nrog cov ntaub ntawv pov thawj cov khoom siv nrog cov khoom sib txawv ntawm cov ntoo thiab cov ntaub ntawv pov thawj yuav tsum tau ua kom tiav nrog soft foam filling. #### 2.3.3 Performance Index yuav tsum txwv tsis pub dhau 1. 100% kev tshuaj xyuas lub teeb kis; Cov khoom tiav nrog cov npuas sab hauv, nkag mus rau microcracks thiab nto frosting yog unconditionally tsis lees paub . 2. Cov cua sov yog txwv tsawg dua lossis sib npaug li 0.4℃/ min; Lub zog ceev tswj tau qis dua 0.6 W / cm² nrog PLC nyuaj txwv kev cuam tshuam . 3. Alkali pipeline mechanical hard interlock: Tsis siv neeg kaw alkali mov valve thiab ua lub tswb yog tias kev sib cuam tshuam tsis tuaj yeem tiv thaiv alkaline kua los ntawm kev nkag mus rau quartz cua sov voj . 4. Cov twj tso kua mis ntws los ntawm kev sib npaug ntawm 6 m / m. Kev vibration{128}} Tsawg- kev ntsuas dej nruj: Kev sib txuas tsis tu ncua rau 20 min yam tsis muaj qhov xau ntawm cov xov sib khi. #### 2.3.4 Txhawb Nqa Ua tiav Cov Txheej Txheem Kev Xa Khoom Ib Leeg quartz raj pob, ntau- txheej tuab roj hmab poob siab nqus gaskets, yas xov mos tiv thaiv lub kaus mom, lub teeb kis tau tus mob tawg tshuaj xyuas cov cuab yeej, tiv thaiv- txiav fragment kaw cia chim, alkali pipeline 5 constant li qub} kev teeb tsa,{temperatures tiv thaiv- phau ntawv qhia kev vibration transformation, tag nrho lub teeb kis tshuaj xyuas cov duab thiab cov ntaub ntawv raw cov ntaub ntawv xeem. ### 2.4 Technical Specification for PFA Coated Heaters #### 2.4.1 Raw Material Standard Base yeeb nkab: Seamless carbon steel yeeb nkab nrog cov phab ntsa tuab; zaub mov- qib ib qho molding PFA fluoroplastic txheej raw cov ntaub ntawv, muab txheej thickness thiab siab{141}} daim ntawv pov thawj kev ntsuas kub. Secondary thaj kho txheej khoom yog txwv tsis pub xa khoom. Fluoroplastic raw khoom warehouse yuav tsum raug cais los ntawm siab -kub qhov chaw kub thiab muaj zog oxidant cia chaw. #### 2.4.2 Txheej Txheej Txheem Txheej Txheem 1. Tsis siv neeg ua ntej-kev kho cov kab ntau lawm rau substrate xeb tshem tawm, degreasing thiab ua kom nto kom lav txheej adhesion. 2. Ib- lub sij hawm ib qho txheej txheem txheej molding yam tsis muaj kev kho ntxiv; Cov txheej txheej tuab yam tsis muaj pinholes, hlwv thiab cov tuab tsis sib xws . 3. Kho qhov kub thiab txias nruj me ntsis hauv cov khoom siv kom tsis txhob muaj txheej txheej hauv kev ntxhov siab thiab kev laus ntxov ntxov. Tag nrho cov khoom siv conveying siv cov ntaub ntawv yas mos los tiv thaiv khawb ntawm qhov tsis muaj txheej txheem. #### 2.4.3 Performance Index Mandatory Limits 1. Ntev -lub sij hawm nyab xeeb kev khiav hauj lwm kub sab sauv txwv interlock: Tsis siv neeg lub hwj chim- tawm kev tiv thaiv ntawm 95℃nruab nrab kub. 2. Yuav tsum tau ncej- siab- kub tu 40{{161} feeb tsis tuaj yeem ua kom txias, hla. 3. Pipeline pem hauv ntej-kawg ntau-theem precision khoom particle lim yog sib phim raws li tus qauv los cuam tshuam cov tawv abrasive impurities{166}} Txheej adhesion sampling tev kuaj yam tsis muaj loj - thaj tsam tawm ntawm lub substrate; Cov khoom tiav nrog kev nkag mus rau khawb exposing hlau substrate raug tsis lees paub. #### 2.4.4 Txhawb nqa Tiav Tiav Tiav Scope PFA coated heater lub ntsiab lub cev, kub interlock maub los, qeeb txias qhov kev pab cuam linkage module, khoom particle pre- lim thiab lim cartridges, mos yas overhaul cov cuab yeej, yas sealing plugs rau pipeline ports, installation debugging drawings, txheej thickness soj ntsuam cov ntaub ntawv, 18 raw khoom} qhia. ## Tshooj 3 Unified Incoming Acceptance Test Clauses Muaj feem xyuam rau Txhua Hom 1. Static hydraulic tightness test yog ib qho yuav tsum tau ua tag nrho cov khoom kuaj kuaj, piv txwv tsis pub tsawg dua 10% ntawm txhua qhov khoom xa tuaj . 2. Txhua qhov kev ua haujlwm tseem ceeb cuam tshuam kev ua haujlwm (alkali temperature, simplification alkulation) yuav tsum ntsuas qhov ntsuas kub ntawm cov yeeb nkab tus kws tshaj lij tus kws tshaj lij thaum tuaj txog. 3. Kev tshuaj xyuas qhov muag tsis pom kev rau lub raj ntim ntim; tag nrho cov duab xeem yuav tsum tau muab coj los ua GMP cov ntaub ntawv txhawb nqa cov ntaub ntawv. 4. Yog tias ob qhov kev rov ua haujlwm tseem tsis tau txais qhov ntsuas qhov tseem ceeb, tag nrho cov khoom yuav tsum tau xa rov qab, thiab tus neeg sib tw yuav tsum tau ris tag nrho cov tsheb thauj mus los, kev sim thiab kev tsim khoom qeeb ntawm kev sib tw . 5. Tom qab kev lees txais zoo li qub dhau los, tsis tu ncua puv -load 2 qhov nruab nrab cov khoom siv hluav taws xob tsawg dua; kev ua haujlwm ruaj khov yam tsis muaj kev ceeb toom txawv txav yog qhov kev lees txais zaum kawg. ## Tshooj 4 Kev Txhim Kho & Retrofit Matching Technical Requirements 1. Tus neeg sib tw yuav tsum muab ua kom tiav ntawm -cov ntaub ntawv qhia kev tsim kho thiab kev nthuav tawm cov ntaub ntawv, qhia meej cov qauv hoisting, vuam, cov kav dej sib txuas thiab kev sib cais tso ua haujlwm tshwj xeeb. 2. Tag nrho cov kev hloov pauv uas txhawb nqa hluav taws xob tswj kev cuam tshuam cuam tshuam nrog cov teeb liab uas twb muaj lawm PLC interface yuav tsum huv. system yam tsis muaj tus nqi hloov pauv ntxiv los ntawm tus neeg sib tw. 3. Reserved overhaul space layout plan yuav tsum muab xa mus rau hauv cov ntaub ntawv xa khoom kom yooj yim tom qab kev tshuaj xyuas offline, disassembly thiab txij nkawm. 4. Tom qab kev teeb tsa thiab kho dua tshiab, tus neeg sib tw yuav tsum ua kom tiav tag nrho cov txheej txheem ntawm kev xa ntawv -chaw ua haujlwm lees txais kev kuaj xyuas thiab xa cov ntaub ntawv xa mus. ## Tshooj 5 Tom qab-Kev Pabcuam Muag & Warranty Yam Yuav Tsum Tau Ua 1. Lub sijhawm lav tus qauv: 12 lub hlis rau 316L stainless hlau, 18 lub hlis rau cov titanium ntshiab, 6 lub hlis rau quartz (tsis suav nrog kev puas tsuaj los ntawm thermal shock, vibration thiab alkali misoperation), 9 lub hlis rau Pexclated kev puas tsuaj dhau-kub thiab abrasive particle scouring). 2. Hauv lub sijhawm lav, hloov pauv dawb thiab rov ua haujlwm rau txhua qhov tsis zoo los ntawm cov khoom siv raw thiab kev siv tshuab; tus neeg sib tw yuav tsum them nyiaj rau tag nrho cov fermentation batch poob thiab kaw qhov poob uas tshwm sim los ntawm. 3. Cov khoom seem muab kev cog lus: Ua kom ruaj khov ntawm cov khoom sib cais sib cais, cov sensors, damping accessories thiab lim cartridges tsis pub tsawg tshaj 10 xyoo tom qab xa khoom; spare qhov chaw tus nqi yuav tsum tsis pub tshaj tus nqi twv ntawm tib batch ntawm kev txhawb nqa accessories. 4. Ntawm- qhov chaw teb ceev: Tsis pub dhau 24 teev tom qab tau txais ntawv ceeb toom tsis ua hauj lwm rau cov haujlwm hauv tsev; npaj cov kws tshaj lij engineers tuaj txog ntawm qhov chaw tsim khoom rau kev daws teeb meem thiab kho kom raug. 5. Kev cob qhia pub dawb: Muab ib qho - sij hawm ntawm - qhov chaw cob qhia rau cov tswv cuab thiab cov kws kho mob uas suav nrog kev saib xyuas txhua hnub, kev saib xyuas niaj hnub, kev txiav txim txhaum cai thiab kev tiv thaiv kev npaj ua tiav. ## Tshooj 6 GMP Ua tiav Cov Ntaub Ntawv Xa Khoom Yuav Tsum Tau Ua Tom qab xa khoom thiab lees txais, tus neeg sib tw yuav tsum xa cov ntawv thiab hluav taws xob dual-version ua tiav cov ntaub ntawv khaws cia, npog: 1. Cov ntaub ntawv pov thawj Hoobkas raw khoom, batch tivthaiv cov ntaub ntawv xeem, cov ntaub ntawv ntau lawm traceability; 2. Tag nrho- txheej txheem cov txheej txheem tsim khoom, welder / tus neeg ua haujlwm daim ntawv pov thawj tsim nyog, rhiav ib puag ncig tswj cov ntaub ntawv; 3. Cov ntaub ntawv soj ntsuam tag nrho cov khoom tiav, kuaj cov duab, hydraulic siab, kev sib txuas sib txuas thiab cov ntawv qhia txog kev ua haujlwm; 4. Kev teeb tsa kev hloov pauv kev tsim kho cov ntaub ntawv, cov ntaub ntawv sib cuam tshuam debugging, tom qab- daim ntawv lees txais kev teeb tsa; 5. Kev tswj xyuas cov txheej txheem kev khiav hauj lwm (SOP), cov qauv kev tiv thaiv kev tiv thaiv ib xyoos ib zaug, phau ntawv qhia kev daws teeb meem txhaum cai; 6. Cov ntaub ntawv qhia txog kev pov tseg pov tseg, cov txheej txheem pov tseg pov tseg pov tseg, tag nrho -lub neej- daim ntawv qhia txog tus nqi siv nyiaj. Tag nrho cov ntaub ntawv yuav tsum tau muab khaws cia rau yam tsawg kawg ntawm 5 xyoos tom qab cov khoom siv scrapping kom tau raws li GMP kev soj ntsuam xyuas raws li qhov yuav tsum tau ua. ## Tshooj 7 Kev nplua & Kev lav phib xaub rau Tsis yog-Kev Ua Raws Cai 1. Kev hloov khoom siv, kev txiav cov ces kaum thiab cov ntaub ntawv tshuaj xyuas cuav: Tus neeg sib tw muaj cai tsis lees txais tag nrho cov khoom, txiav tawm tag nrho cov nyiaj tuav pov hwm zoo, thiab thov kom muaj kev puas tsuaj sib npaug li 20% ntawm daim ntawv cog lus nyiaj txiag} cov ntaub ntawv xa mus rau cov khoom siv ntxiv {29% Failure tau teev tseg: ncua sij hawm qhov nyiaj tshuav kom txog thaum tag nrho cov khoom ntxiv tau xa tuaj; Kev ua txhaum kev puas tsuaj rau kev xa khoom qeeb yuav raug xam ntawm 0.5% ntawm daim ntawv cog lus ib hnub. 3. Kev ua tsis tiav ntawm - qhov chaw tom qab - cov lus teb muag thiab kev cob qhia pub dawb raws li tau pom zoo: Tshem tawm 5% ntawm daim ntawv cog lus raws li kev puas tsuaj, thiab qhov kev sib tw muaj txoj cai los tshem tawm kev sib koom tes zoo 5 xyoo tom qab {{3} kev ua haujlwm tsis zoo Lub sijhawm lav ua rau kev tsim khoom kaw thiab nruab nrab scrapping: Tus neeg sib tw yuav tsum dais tag nrho cov khoom siv poob, kev ua haujlwm poob thiab kev tsim khoom qeeb nyiaj txiag ua pov thawj los ntawm kev sib tw cov ntaub ntawv txheeb xyuas ntau lawm. ## Tshooj 8 Daim Ntawv Pom Zoo Ntxiv 1. Tag nrho cov qauv kev qhia tshwj xeeb uas tau teev tseg hauv daim ntawv txuas no yuav tsum muaj nyob rau hauv nqe lus sib tw ua lag luam; ib qho kev cog lus ntawm qhov ncauj los ntawm tus neeg sib tw yam tsis muaj kev kos npe ntxiv yog suav tias tsis siv tau. 2. Tus neeg sib tw muaj txoj cai los npaj thib peb- cov koom haum kev sim cov kws tshaj lij los ua random sampling re-kev tshuaj xyuas cov khoom tiav txhua lub sijhawm ua ntej thiab tom qab xa khoom, nrog rau tag nrho cov nqi kuaj xyuas los ntawm tus qauv 2 yog tias cov khoom tsis ua haujlwm 2 tus qauv tshwj xeeb yog tias qhov kev sib tw tej yaam num (cov tshuaj chloride siab, fluoride- muaj nruab nrab, 24-teev tas mus li load-load ntau lawm), tus neeg sib tw yuav tsum xa cov phiaj xwm txhim kho kev ua haujlwm zoo raws li cov ntaub ntawv sib tw ntxiv rau nyias.
