# Dual Version Txais Daim Ntawv Teev Npe rau Plaub Hom Fermentation Anti-Corrosion Heating Tubes (Factory Pre-Delivery Acceptance + On-Site Installation & Retrofit Acceptance) ## General Mandatory Acceptance Items (Tag nrho plaub hom cua sov tube yuav tsum dhau txhua yam khoom) 1. Ua tiav daim ntawv pov thawj thib peb, cov khoom siv raw thiab daim ntawv pov thawj tag nrho cov txheej txheem tsim khoom xa tuaj ua ke nrog cov khoom 2. Hydraulic nruj ntsuas: Tuav 1.2 zaug tsim kev ua haujlwm siab rau 30 feeb; xoom siab poob, seepage lossis tawm hws 3. Kev simulation tag nrho ntawm PLC kev nyab xeeb cuam tshuam kev ua haujlwm, rhiab ua kom tsis muaj kev ncua lossis tsis ua haujlwm 4. 100% kev tshuaj xyuas tag nrho ntawm lub raj ntim saum npoo kom tsis suav cov kab nrib pleb, khawb, hlwv, etching thiab lwm yam tsis xws luag 5. Tag nrho cov khoom xa tuaj ntawm tag nrho cov khoom txhawb nqa raws li tau teev tseg hauv kev sib tw 1 6.}Post specifications { puv -load nruab nrab mus sib tw khiav tsis pub tsawg tshaj 2 batch, ruaj khov lub zog cua sov yam tsis muaj lub tswb txawv txav 7. Tag nrho cov ntaub ntawv xeem, tshuaj xyuas cov duab thiab cov ntaub ntawv ntsuam xyuas tau ua kom tau raws li GMP tag nrho traceability audit requirements # Part 1: Factory Pre-Delivery Acceptance Checklist ## 1.1 316Delivery Tube{18}}L Stainless Hlau Heating ☐ Cov ntaub ntawv raw khoom: Ua tiav seamless 316L stainless hlau MTC thiab batch spectral tivthaiv tsom xam cov ntaub ntawv ☐ Puv ultrasonic phab ntsa thickness scanning: Phab ntsa thickness kam rau ua ± 5%, tsis muaj lub zos thinning tshaj 10% ntawm nominal phab ntsa thickness ☐ Vuam zoo: tag nrho argon rov qab shielding vuam yam tsis muaj oxidation sab hauv; tag nrho mechanically polished nrog du arc hloov, tsis muaj pits, tawg thiab dub oxide txheej ☐ Passivation kev kho mob: Secondary zos pickling & passivation rau tag nrho cov welds; integral pickling-passivation rau tag nrho lub raj ntim nrog cov nyiaj tsis zoo-grey chromium-nplua nuj passive zaj duab xis ☐ Txhawb cov khoom siv: Homogeneous 316L stainless hlau flanges, zaub mov-qib PTFE sealing gaskets thiab tso pa ceg yeeb nkab fittings ☐ interlocks tag nrho kev ua haujlwm fais fab txiav-tawm + suab- lub teeb dual tswb ntawm 60℃; cua sov lub zog ceev xauv ntawm 1.0–1.5 W / cm² ☐ Cov qauv ntim: qhwv nrog cov yeeb yaj kiab tsis muaj dej nrog ua -hauv cov khoom siv; tag nrho cov chaw nres nkoj kav dej kaw los ntawm stainless hlau qhov muag tsis pom daim hlau; sib cais los ntawm cov pa roj carbon steel qhov chaw thaum lub sij hawm cia ## 1.2 Qib 2 Ntshiab Titanium Heating Tube Ua ntej- Cov Khoom Muag Khoom Muag ☐ Cov ntaub ntawv raw: Qib 2 ntshiab titanium ingot Hoobkas tshuaj xyuas daim ntawv pov thawj thiab cov ntawv pov thawj hlau muaj pes tsawg leeg; fluorine-dawb raw khoom warehouse tswj cov ntaub ntawv ☐ Cov ntaub ntawv ib puag ncig ntau lawm: Ua nyob rau hauv kev ywj pheej titanium rhiav tsis hla- paug nrog cov pa roj carbon steel ua cov cuab yeej ☐ Vuam & polishing: High- purity tag nrho argon shielding vuam yam tsis muaj overheating discoloration; soft non-nws yog xim hlau polishing yam tsis muaj qhov sib sib zog nqus khawb ☐ Electrochemical tshuaj xyuas: 100% tag nrho saum npoo muaj peev xwm luam theej duab, txhua qhov chaw ncav cuag tus qauv tsim nyog ☐ Cov ntsej muag zoo li: Tsis muaj mis nyuj dawb fluoride etching kab thiab cov fluorine tso tawm cov khoom seem ntawm lub raj nplaim ☐ Txhawb cov khoom siv sib xyaw: PTFEsleeol, Thickened gaskets nylon hoisting slings thiab CIP aeration los ua ke muab tag nrho ☐ Kev ntsuas kev ua haujlwm sib cuam tshuam: kev sib txuas ntawm cov khoom siv fluoride pub rau cov kav dej tsis siv neeg pub noj & cua sov kaw; CIP aeration linkage ua rau cov dej uas yaj cov pa oxygen ntau dua lossis sib npaug li 8 mg/L ☐ Cov txheej txheem ntim khoom: qhwv los ntawm fluorine-dawb los tiv thaiv- cov yeeb yaj kiab mos, muab tso rau ntawm cov khoom siv tsis yog- hlau; cais tawm ntawm fluoride chemical cia chaw ## 1.3 Quartz Anti-Corrosion Heating Tube Pre-Delivery Inspection Items ☐ Raw material document: High-purity fused quartz impurity component test report and raw material batch traceability recordstemper 5 {2} Cov kev kho mob nyem tom qab txiav thiab xov machining ☐ Kev tshuaj xyuas lub teeb kis: 100% kev tshuaj ntsuam xyuas lub teeb, tsis muaj npuas sab hauv, nkag mus rau microcracks, xov ntug chipping los yog nto frosting ☐ Tsawg- kev ntsuas nruj nruj: Kev sib txuas tsis tu ncua rau 20 feeb yam tsis muaj qhov to ntawm threaded interlocking yeeb nkab kev ua tau zoo yuam kaw; cua sov tus nqi txwv Tsawg dua lossis sib npaug ntawm 0.4℃/ min; circulating flow velocity capped Tsawg dua los yog sib npaug li 0.6 m / s ☐ Txhawb cov khoom siv: Multi- txheej tuab roj hmab poob siab absorbing gaskets, yas xov mos tiv thaiv lub kaus mom thiab lub teeb kis tau tus mob tawg tshuaj xyuas cov cuab yeej ua tiav ☐ Cov txheej txheem ntim khoom: Ib lub raj qhwv nrog tuab npuas qhwv, txwv tso rau hauv cov ntaub ntawv pov thawj 5 txheej txheem ua npuas ncauj {{+ ## 1.4 PFA Coated Heater Pre-Kev Tshawb Fawb Cov Khoom Muag ☐ Cov ntaub ntawv raw khoom: Khoom noj khoom haus- qib PFA fluoroplastic ntawv pov thawj, carbon steel substrate MTC thiab txheej thickness test cov ntaub ntawv ☐ Txheej txheej txheem cov ntaub ntawv: Ib qho - lub sij hawm integral txheej txheej patching; ua kom tiav substrate xeb tshem tawm & nto ua kom cov ntaub ntawv batch; Kev tsim nyog txheej txheej adhesion tev sampling test ☐ Kev tshuaj xyuas qhov muag pom: 100% tag nrho-scan deg, tsis muaj pinholes, nkag mus khawb, hlwv, tsis sib xws los yog daj aging discoloration ☐ Kev ntsuas kev ua haujlwm sib cuam tshuam: Tsis siv neeg lub zog- tawm kev tiv thaiv ntawm nruab nrab kub 95 degree; Yuav tsum tau 40-feeb tom qab-CIP qeeb txias qhov kev pab cuam tsis tuaj yeem hla tus kheej ☐ Txhawb cov khoom siv: Kub sib cuam tshuam, ntau-theem khoom particle ua ntej- lim, cov cuab yeej kho yas mos thiab cov kav dej yas sealing qhov kub thiab txias tau xa tag nrho ☐ High -theem khoom particle pre- lim, cov cuab yeej kho yas mos thiab cov kav dej yas sealing plugs tag nrho xa tawm ☐ High - qib siab 9. Daim ntawv qhia txog kev laus laus yam tsis muaj txheej txheej tev lossis hlwv nthuav dav ☐ Cov txheej txheem ntim khoom: qhwv los ntawm cov ntaub mos uas tsis yog- woven npuag, kab rov tav muab tso rau ntawm cov ntaub qhwv yas; khaws cia kom deb ntawm siab- qhov kub ntawm qhov kub ntawm lub caij tsheb thauj mus los # Ntu 2: Ntawm-Site Installation & Retrofit Txais Daim Ntawv Teev Npe ## 2.1 316L Stainless Steel Heating Tube On-Qhov Chaw Txais Khoom ☐ Cov khoom sib txuam: Tag nrho cov yeeb nkab fittings, flanges thiab brackets txais yuav 316L stainless hlau tag nrho cov pa roj carbon steel tiv thaiv npog tag nrho los ntawm PTFE cais strips yam tsis muaj kev sib cuag hlau ncaj qha ☐ Kev teeb tsa kev teeb tsa: Tube bundle inclination Ntau dua los yog sib npaug li 12 degree, ywj siab auxiliary tso tawm ceg tshwj tseg ntawm qhov siab tshaj plaws ntawm txhua pawg tube ☐ Ntawm - qhov chaw rework vuam: Txhua qhov chaw welds ua raws li kev sib tw thiab kev sib tw hauv zos Kev tshuaj xyuas ☐ Interlock debugging: Alkali kub interlock sensor wired thiab calibrated, tshaj - ntsuas kub simulation tswb xeem dhau ☐ Post-hoisting chaw kuaj: Ultrasonic phab ntsa thickness sampling soj ntsuam paub meej tias tsis muaj kev puas tsuaj tshiab tsim thaum lub sij hawm thauj mus los thiab hoisting ☐ Pipeline 5 stion circulation: ntev circulating valve Pocket retention thaum lub sij hawm ncig ☐ Kev sim ntsuas hydraulic thib ob: Tsis muaj qhov xau ntawm vuam seams thiab flange kev sib txuas tom qab kev teeb tsa cov kav dej ☐ Tag nrho-load trial run: Nruam 3-batch cua sov test, cua sov lub zog hloov pauv tswj nyob rau hauv ± 5% ## 2.2 Pure Titanium Heating Tube Kev siv cais tawm: Txhua txoj haujlwm sib txuas ntawm titanium raj thiab carbon steel txhawb nqa / flanges tag nrho qhwv nrog PTFE lub tes tsho cais tawm ☐ Fluoride interlock: Dual mechanical interlock ntawm fluoride feeding pipeline ntsia, misfeeding yuam kaw mg simulation xeem dhau ☐ CIP aeration kev sib txuas thiab kev sib txuas lus: Aeration Aeration Thaum lub sij hawm tu lub voj voog ☐ Tom qab- kev tshuaj ntsuam xyuas qhov chaw: Tag nrho saum npoo muaj peev xwm rov ua dua-scanning, tsis muaj qhov tawv tawv tshiab tshwm sim los ntawm hoisting ☐ Hoisting specification: Tsuas yog nylon slings siv rau disassembly thiab hoisting, tsis muaj hlau binding kab nyob rau hauv raj nto ☐ Secondary hydraulic pressure:{201} tom qab kev sib txuas ntawm cov kav dej ☐ Puv-load sim khiav: Kev ua haujlwm tsis tu ncua tsis muaj xeb xeb poob ntawm qhov hluav taws xob tank; fluoride detector yam tsis muaj xoom drift ## 2.3 Quartz Heating Tube On-Site Txais Cov Khoom ☐ Shock absorption los ua ke: Tag nrho cov clamping txoj hauj lwm nruab nrog hom-cov roj hmab tuab tuab absorbing gaskets, txhawb lub hauv paus siab fastened tsis looseness ☐ Alkali valve interlock; phau ntawv yuam kev qhib simulation sim ua kom paub meej cov kua dej txiav tawm{103}}tawm ☐ Kev ntsuas kub ntsuas ntsuas: ntsuas cua sov tus nqi limiter calibrated, qhov tseeb kub nce ceev tsis tu ncua tswj Tsawg dua lossis sib npaug li 0.4℃/ min ☐ Flow velocity adjustment: Circulating pump zaus optimized, Flow 6 velocity . tsis muaj qhov hnyav lub raj ntim kev co thaum lub sijhawm 4-teev kev ua haujlwm tas li ☐ Tom qab- kev tshuaj ntsuam xyuas qhov teeb meem: Tag nrho lub teeb xa rov qab{107}} tshuaj xyuas yam tsis muaj microcracks tshiab lossis ntug chipping los ntawm kev thauj mus los / nqa ☐ Tsawg-siab nruj retest 10minutes: Txhua pab pawg quartz low-Kev ntsuas kev ntsuas qhov ntsuas kub ☐ Thermal shock simulation test: Ntau qhov txias-kub lub voj voog kuaj yam tsis muaj microcrack expansion ## 2.4 PFA Coated Heater Rau-Site Txais Khoom ☐ Ua ntej-filter installation: Multi{17 p. pem hauv ntej kawg nrog cov lim cartridges tshiab ua ntej{119}} sib dhos ☐ Kub sib cuam tshuam debugging: Kub sensor wired thiab calibrated, muaj tseeb tsis siv neeg lub hwj chim- tawm kev tiv thaiv tshwm sim ntawm 95℃☐ CIP qhov kev pab cuam txuas: 40-feeb yuav tsum tau qeeb qeeb cua txias module 1 kip ib ntus} ua haujlwm siab { locked ☐ Anti- kev tiv thaiv khawb: Txhua lub ntsej muag hlau txhawb nqa nrog cov ntaub mos mos yas kom tsis txhob muaj kev sib txhuam puas rau txheej ☐ Tom qab- kev teeb tsa saum npoo av: Cov txheej txheem tag nrho pom tsis muaj khawb, hlwv lossis tev thaum lub sij hawm teeb tsa ☐ Hydraulic substage tester kom tshem tawm qhov kev puas ntsoog ☐ Hydraulic substage testure Tag Nrho-load trial run: Nruab nrab ruaj khov ua haujlwm kub qis dua 90℃yam tsis muaj kev siv hluav taws xob txawv txav # Tshooj 3: Tsis yog-Conformity Disposition Confirmation List ☐ Me defects: Record rectification plan, rectification deadline and responsibilities; kos npe lees txais tsuas yog tom qab dhau re{128}}kev tshuaj xyuas ☐ Cov teeb meem tseem ceeb (cov khoom siv hloov pauv, kev cuam tshuam tsis tiav, cov qauv tawg, nkag mus rau txheej txheej puas): Tsis lees txais tag nrho cov batch lossis disassemble thiab hloov tag nrho lub raj ntim cov khoom tsis muaj qhov xwm txheej ☐ Ob qhov sib law liag ua tsis tiav re{{1293} thib peb, kev soj ntsuam thib peb tag nrho cov nqi kuaj xyuas los ntawm tus neeg xa khoom ☐ Kev lees txais kos npe txoj cai: Daim ntawv lees txais tsuas yog kos npe tom qab txhua yam khoom cim "Pass"; Kev lees txais ib feem ntawm cov khoom tsim nyog yog txwv tsis pub # Ntu Plaub: Tom Qab Kev Txais Kev Pom Zoo Archiving Kev Tshawb Fawb Kev Tshawb Fawb ☐ Cov ntaub ntawv pov thawj tsim nyog thiab cov ntaub ntawv tshuaj xyuas batch ☐ Hoobkas ua ntej xa khoom kuaj duab thiab cov ntaub ntawv xeem thawj ☐ On-site installation cov ntaub ntawv lees txais thiab tag nrho-loading kev sib tw khiav ceev Cov ntawv ceeb toom ☐ Ua tiav kev ua haujlwm SOP, kev tiv thaiv kev tiv thaiv kev tiv thaiv thiab phau ntawv kho qhov teeb meem ☐ Cov khoom seem xa khoom thiab cov ntaub ntawv pov thawj kev lees paub ☐ Daim ntawv + hluav taws xob dual-version ua tiav cov ntaub ntawv txuas mus rau tag nrho cov cuab yeej siv lub neej rau kev khaws cia mus tas li.
